Selected Parts and Manufacturing Routes

This page presents approved examples of DICASTO work to explain the materials, processes, and industries supported by the factory. No part is published without the relevant customer's approval and the removal of confidential information.

LED luminaire housing

Lighting

LED luminaire housing

Material
Aluminum alloy
Processes
Die casting · Trimming · CNC · Powder finish
Status
Recurring production
Project focus
Stable wall sections with consistent visible surface quality
DICASTO scope
DFM review, tooling, casting, machining, and finishing route
Heat sink body

Lighting

Heat sink body

Material
Aluminum alloy
Processes
Die casting · Fin forming · Surface treatment
Status
Approved sample route
Project focus
Thermal transfer geometry with controlled fin consistency
DICASTO scope
Casting and secondary finishing aligned to thermal requirements
Electrical enclosure base

Electrical

Electrical enclosure base

Material
Zinc alloy
Processes
Die casting · CNC · Coating
Status
Recurring production
Project focus
Reliable fastening points and assembly interface dimensions
DICASTO scope
Tooling, casting, machining, and inspection documentation
Connector cover

Electrical

Connector cover

Material
Aluminum alloy
Processes
Die casting · Deburring · Inspection
Status
Reference part
Project focus
Clean openings with repeatable fit for mating components
DICASTO scope
Casting route with dimensional and visual checks
Mounting bracket

Automotive

Mounting bracket

Material
Aluminum alloy
Processes
Die casting · CNC · Sample inspection
Status
Sample approved
Project focus
Drawing-based dimensions with agreed sample criteria
DICASTO scope
DFM, tooling, casting, and first-sample documentation
Protective cover plate

Automotive

Protective cover plate

Material
Zinc alloy
Processes
Die casting · Finishing · Final inspection
Status
Recurring production
Project focus
Dimensional stability across recurring batches
DICASTO scope
Production casting with batch inspection records
Machine housing body

Mechanical

Machine housing body

Material
Aluminum alloy
Processes
Die casting · CNC · Assembly prep
Status
Recurring production
Project focus
Combined cast and machined features for assembly fit
DICASTO scope
Casting plus secondary machining for functional surfaces
Industrial handle casting

Mechanical

Industrial handle casting

Material
Zinc alloy
Processes
Die casting · Trimming · Surface finish
Status
Reference part
Project focus
Ergonomic form with consistent finish appearance
DICASTO scope
Tooling and finishing route for visual and functional use
Camlock coupling body

Fluid Handling

Camlock coupling body

Material
Aluminum alloy
Processes
Die casting · CNC · Sealing-face prep
Status
Recurring production
Project focus
Controlled functional surfaces and assembly dimensions
DICASTO scope
Casting and machining for sealing and coupling interfaces
Valve housing

Fluid Handling

Valve housing

Material
Aluminum alloy
Processes
Die casting · CNC · Pressure-face finishing
Status
Sample approved
Project focus
Port alignment and surface integrity for sealing duty
DICASTO scope
DFM through sample approval with critical surface checks